I decided I needed a better way of dust collection than the good-ole shop vac. It does what I need but is not a pleasure to clean and looses suction as the filter gets clogged. I read reviews and specs and decided that:
1. I am too cheap to buy a real dust collector
2. The cheap ones will not do much more than the shop vac.
Then I found this contraption, which is designed to be inserted upstream from a shop vac and collects most (they claim 99%) of the dust and chips. Of course I got the DIY version and added it to my shop vac:
I basically thru-bolted it to the lid of a paint bucket. Notice the plywood washers on the base, I figured they will protect the plastic better than metal washers. The way it is connected to the shop vac is from what I found on their web site and brochure. The bucket with the thingie attached sits inside a second bucket that is again through-bolted to the side of the shop vac:
There is a foam block between the bucket and the shop vac to even out the irregular surfaces and reduce some vibration:
Friday, April 8, 2011
Sidetrack #1 - The Router Table
After mixed success routing edges by hand, I decided to build a router table. I found this "easy as it gets" design which seemed simple enough and not take too long to build. I upgraded the fence with a fixed face using melamine-covered shelving and added a box for dust collection. Here it is:
Update: added top and bottom dust pickup. On the bottom I installed the dust cover that came with the router. I joined the two collection ports with a Y connector (with the fence port getting the "straight" path.
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